As far as durable materials go, sheet metals are some of the most trustworthy sources to craft parts that need a high production run with CNC machining services. The many applications of this material have proven time and time to be very cost-effective as long as the design being created is not intricate and complex. Sheet metals also have proven to be some of the best materials for artsy folks looking to test out their mettle and show off their skills in outstanding fashion with beautiful results that could be museum-worthy. The problem is that the process of trial and error for any worker of sheets metals can be very costly if failed tests pile up. Here’s what you can do to avoid losing money:
Learn Everything You Need to Know to Handle the Task
One of the common mistakes done even by professional CNC handlers is doing lackluster or incomplete research about the task they have ahead. Choosing the right sheets of metal is essential for the durability and functionality of the parts being created. Look for the advice of fellow professionals if you are not 100% entirely sure about your approach, sometimes going with lighter materials for specific tasks can work wonders on your budget and for a clean finished product.
Work with Common Gauges
Choosing to work with standard sheet metal gauges is always the best option when you are tooling designer parts. Any CNC machine with basic settings can work with sheets measuring 6.30mm of thickness without any constraint issues and as long as the geometry of the sheet is not complex. If you work with any material thicker than that, you will be putting restrictions on the project and ultimately get undesired results.
Try to Handle Simpler Folds
Complex designs call for higher production costs, that’s basic math for any CNC machining services out there. If you need the project to cut down costs, try simpler designs, and angled bends that hold measuring that are either equal to or greater than the thickness required for each metal sheet. Complex bends on thick parts will always yield inaccurate results, and you certainly don’t want that. If you are having too much trouble with this particular stage, search for a design guide or the assistance of a third party.
Try to Avoid using Pressure Tolerance
Dealing with a design that requires a lot of drilling with several diameters put some weight on the added features of the product, and it makes the project costlier. The reason is that each surface must be treated with unique settings following the tolerance levels of it. While this may be unavoidable due to the design of the part, you can always try to put only the essential features to make the project cost-efficient.
If you are using CNC machining services, a final consideration would be to keep a uniform orientation for each bend and twist of the final design of your project. No matter what every revolutionary designer says, consistency will always deliver better results.